Skived and roller burnished tubes for hydraulic cylinders with the advantages of Boost efficiency, durability, and cost savings with precision-engineered solutions from DATONG HYDRAULIC, a leading international hydraulic cylinder manufacturer.
In the competitive landscape of custom hydraulic cylinder manufacturing, engineers and producers constantly seek components that deliver unmatched performance, longevity, and cost-efficiency. Among these, skived and roller burnished tubes have emerged as a game-changer. As a trusted global manufacturer of hydraulic cylinders,Datong understands why these advanced tubes are now the gold standard for high-pressure applications.
What Are Skived and Roller Burnished Tubes?
Skived and roller burnished tubes are precision-engineered through a dual-process technique:
Skiving: A high-speed cutting method removes material to create ultra-thin walls while maintaining structural integrity. Roller Burnishing: A cold-working process smooths and hardens the tube’s inner and outer surfaces, enhancing surface finish and dimensional accuracy. This combination results in seamless, burr-free tubes with exceptional strength and polished interior surfaces—ideal for demanding hydraulic systems.
Why Clients Choose Skived and Roller Burnished Tubes
1. Superior Efficiency and Energy Savings: Reduced Friction: The ultra-smooth inner surface minimizes fluid resistance, improving hydraulic system efficiency by up to 30%.
Lower Power Consumption: Efficient fluid flow translates to reduced energy demands, cutting operational costs for end-users.
2. Extended Cylinder Lifespan: Enhanced Durability: Roller burnishing strengthens the tube’s surface, reducing wear and tear caused by high-pressure cycles.
Corrosion Resistance: Smooth surfaces prevent moisture and contaminants from accumulating, extending service life in harsh environments.
3. Cost-Effective Maintenance Fewer Replacements: Durable construction reduces downtime and replacement frequency, saving clients money over time.
Easy Maintenance: Burr-free interiors simplify cleaning and inspection, streamlining maintenance workflows.
4. Consistent Performance Under Pressure: Dimensional Precision: Tolerances as tight as ±0.05mm ensure seamless integration into high-performance hydraulic systems.
Stress Resistance: The process eliminates weak points, preventing deformation even in extreme pressure conditions (up to 400 bar).
5. Compliance with Global Standards: Skived and roller burnished tubes meet ISO, SAE, and industry-specific certifications, ensuring reliability for clients in sectors like construction, agriculture, and heavy machinery.
As a leader in hydraulic cylinder manufacturing, we leverage skived and roller burnished tubes to deliver solutions that exceed client expectations:
Custom Engineering: Tailored designs to match your hydraulic system’s unique requirements.
Advanced Manufacturing: State-of-the-art facilities with precision machinery for consistent quality.
Global Reach: ISO-certified production and logistics ensure reliable delivery worldwide.